Extra Rapid Hardening Cement | Advantages & Disadvantages of Extra Rapid Hardening cement | Applications, Properties & Uses of Extra Rapid Hardening cement

Introduction to Extra Rapid Hardening Cement

What is Extra Rapid Hardening Cement?

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Properties of Extra Rapid Hardening Cement

  1. The calcium chloride is added and grinds properly in the rapid hardening cement which produces extra Rapid Hardening cement.
  2. A higher percentage of Tricalcium Silicate(C3S) is added in the extra rapid hardening cement which will help to sets quickly.
  3. The Tricalcium silicate has the property to generate higher heat of hydration which will help it to quickly set.
  4. The 3 days strength of extra rapid hardening cement is equal to the 7 days strength of OPC cement.
  5. The Setting Time of Extra Rapid Hardening cement should not be altered by using various types of admixtures.
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Uses of Extra Rapid Hardening Cement

  1. This cement is used in the construction structures in waterlogged areas such as Bridges and dams.
  2. Extra Rapid Hardening cement is suitable for concreting in cold weather.
  3. This type of cement is best suitable for the construction of roads where the traffic is not allowed to stop for a longer period.
  4. It is used where high early strength is required in the construction.
  5. Extra rapid hardening cement is widely used where the formwork has to be removed within a short period of time.
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Advantages of Extra Rapid Hardening Cement

  1. Extra Rapid Hardening cement sets quickly so it is suitable for concrete in cold weather.
  2. In the case of this type of cement, we can remove shuttering and formwork earlier as compared to OPC cement. This shuttering and formwork can be used for other work.
  3. Extra rapid hardening cement is lighter in weight compared to conventional cement.
  4. Extra Rapid hardening cement is best where early strength is required within a short period of time.
  5. Extra rapid hardening cement gives higher strength than Rapid Hardening cement.
  6. This type of cement has good sulphur resistance.
  7. The curing period of extra rapid hardening cement is less as compared to ordinary Portland cement which makes it Economical.
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Disadvantages of Extra Rapid Hardening Cement

  1. The cost of Extra rapid hardening cement is comparatively high than other types of cement.
  2. In the extra rapid hardening cement there may be chances of developing crack due to higher heat of hydration.
  3. Extra rapid hardening cement is not suitable for the massive concreting work because it generates Higher heat of hydration as compared to other types of cement.
  4. The storage of the Extra Rapid Hardening cement is to be done with great care otherwise a little moisture will Harden the cement.
  5. Extra rapid hardening cement cannot be used after one month of its manufacturing.
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Applications of Extra Rapid Hardening Cement

  1. Extra Rapid Hardening cement is used the construction activities in waterlogged areas.
  2. Extra rapid hardening cement is widely used in the construction of roads where it is not possible to stop the traffic for a longer time, this cement will allow the foot traffic within 4 to 5 hours and vehicles within 8 to 10 hours.
  3. Extra rapid hardening cement is best suitable for the concreting work in extremely cold climate conditions which will resist the concrete from freezing.
  4. Extra Rapid Hardening cement can be used for the construction of foundations for heavy machinery and equipment in the factories because machinery required to be installed immediately.
  5. Extra rapid hardening cement has a property of early strengthening and hardening due to which it is widely used for the repair works of concrete cracks in Dams and roads.
  6. As this Cement has good sulphur resistance, it can be used to sites where there is a high chance of sulphate attacks.
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What Is Rapid Hardening Cement?

How Do You Rapidly Harden Concrete?

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What Is the Difference Between Quick Setting Cement and Rapid Hardening Cement?

What Is Rapid Hardening Cement Made Of?

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Is Fast Setting Concrete Weaker?

Where Is Rapid Hardening Cement Used?

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What Does Rapid Hardening Cement Contain?

What Is the Use of Rapid Hardening Portland Cement?

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What Does Rapid Hardening Cement Contain?

What Is Rapid Set Cement Made Of?

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Is Rapid Set Concrete as Strong as Normal Concrete?

What Are the Properties of Rapid Hardening Cement?

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  • Strength.
  • Fineness.
  • Setting Time.
  • Weight.
  • Resistance.
  • Curing Time.
  • Heat of Hydration.
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Fast Setting Cement for Construction

Quick Hardening Cement for Rapid Repairs

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  • Quick-setting cement: This type of cement typically sets and hardens within 10 to 30 minutes. It is commonly used for small-scale repairs such as filling cracks, anchoring objects, or patching damaged concrete surfaces. Quick-setting cement is available in powder form and can be mixed with water to form a paste that is then applied to the damaged area.
  • Fast-setting concrete mix: This pre-mixed product contains a blend of cement, sand, and aggregates designed to set and harden rapidly. It is suitable for larger repairs, such as repairing concrete slabs, steps, or sidewalks. Fast-setting concrete mix is available in bags and can be mixed with water according to the manufacturer's instructions.
  • Hydraulic cement: Hydraulic cement is a type of cement that sets and hardens when it comes into contact with water. It is known for its rapid-setting properties and high strength. Hydraulic cement is often used for quick repairs of leaks in concrete structures, such as water tanks or basements. It can be applied by simply mixing it with water to form a paste and then applying it to the damaged area.
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High Strength Rapid Hardening Cement

Accelerated Curing Cement for Time-Sensitive Projects

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  • High-Early-Strength Cement (Type III): As mentioned earlier, Type III cement, commonly known as high-early-strength cement, is designed to develop strength rapidly. It gains significant strength within a few days, allowing for quicker removal of formwork or application of loads.
  • Calcium Aluminate Cement (CAC): Calcium aluminate cement is a fast-setting cement that can achieve high early strength. It contains calcium aluminates as the primary hydraulic component, which contributes to its rapid hardening properties. CAC can develop significant strength within 24 hours, making it suitable for time-sensitive projects.
  • Supplementary Cementitious Materials (SCMs): Incorporating supplementary cementitious materials, such as silica fume or fly ash, into the cement mix can enhance its early strength development. These materials react with calcium hydroxide, a byproduct of cement hydration, to form additional cementitious compounds. This accelerates the overall hydration process, resulting in faster strength gain.
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Fast Drying Cement for Efficient Construction

  • Rapid Hardening Cement: Rapid hardening cement, such as Type III Portland cement, is designed to achieve high early strength and faster drying times. It gains strength quickly, allowing for faster construction progress and reduced waiting times. This type of cement is commonly used in time-sensitive projects where early strength development is critical.
  • Self-Leveling Cement: Self-leveling cement is a fast-drying cementitious material that is fluid in consistency and can flow and settle into level surfaces. It is often used for quick repairs or leveling uneven concrete surfaces. Self-leveling cement typically dries rapidly, allowing for the application of floor coverings or other finishes in a shorter timeframe.
  • Quick-Drying Concrete Mixes: Some manufacturers offer quick-drying concrete mixes that are specifically formulated for fast drying times. These pre-mixed concrete products usually contain additives and accelerators that promote rapid hydration and drying. They are convenient to use and can significantly reduce construction schedules.
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Rapid Hardening Cement Initial Setting Time

Uses of Rapid Hardening Cement

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  • It is primarily used at sites where cement with early strength is required.
  • Rapid-hardening cement is mostly used in the construction of road pavements that require the concrete to dry up quickly.
  • It is used for preparing the framework of any construction.
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What Is Rapid Hardening Cement?

What Is Extra Rapid Hardening Cement?

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Which of the Following Is Not an Advantage of Rapid Hardening Cement?

Properties of Rapid Hardening Cement

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  • It gains strength faster than OPC.
  • Its final setting times is 30 mins and final setting time is 600mins which is same as OPC.
  • It emits more heat during setting, therefore this cement is unsuitable for mass concreting.
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Is Rapid Set Concrete Strong?

Type of Cement

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  • Ordinary Portland Cement (OPC)
  • Portland Pozzolana Cement (PPC)
  • Rapid Hardening Cement.
  • Extra Rapid Hardening Cement.
  • Low Heat Cement.
  • Sulfates Resisting Cement.
  • Quick Setting Cement.
  • Blast Furnace Slag Cement.
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