What Is Shotcrete | Shotcrete & Concrete | Shotcrete Technology | Types of Shotcrete Technology | Advantages of Shotcrete | Disadvantages of Shotcrete

What Is Shotcrete?

Shotcrete & Concrete

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How Does the Application of Shotcrete Dissent from Concrete?

Shotcrete Technology

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  • Cement.
  • Sand (Natural/ Crushed).
  • Coarse Mixture (Below 10mm).
  • Admixture.
  • Water.
  • Fly ash/ Microsilica.
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Types of Shotcrete Technology

  • Dry-Mix Shotcrete.
  • Wet-Mix Shotcrete.
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#1. Dry-Mix Shotcrete-

Advantages of Dry-Mix Shotcrete

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  • The dry mix process is beneficial in repair applications when it is necessary to stop & adjust frequently.
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Disadvantages of Dry-Mix Shotcrete

  • Dust will be higher as we are using the dry ingredients. It is not applicable where the shotcrete quantity is applied more frequently.
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#2. Wet-Mix Shotcrete

Advantages of Wet-Mix Shotcrete

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  • Less rebound (shotcrete falls down due to paucity in setting).
  • Less dust compared to dry-mix shotcrete.
  • Larger volume can be placed in lesser time.
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Disadvantages of Wet-Mix Shotcrete

  • A highly skilled operator is needed in spraying.
  • W/c, pressure and accelerator dosage has to be unambiguous.
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Shotcrete Wall

    • Set concrete wall thickness and vertical alignment.
    • Shotcrete wall at a faster rate than form-and-pour.
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    • Finish concrete to any specification.
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Shotcrete Wall Benefits:

  • Potentiality to place walls top-down, bottom-up or a full excavation.
  • Substantially increase production compared to cast in situ concrete walls.
  • ACI shotcrete specifications are readily available.
  • Effortlessly incorporate shotcrete as an amendment order during construction.
  • High strength, low permeability and high durability.
  • Faster concrete set-up reduces labour costs.
  • Better bonding to the receiving surface.
  • Reduction of forming materials by up to 100%.
  • No extra concrete footings required for wall supports.
  • Diminished crane time for form setting and concrete pouring.
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Properties of Shotcrete:

  1. A small maximum size mixture used and cement content is high.
  2. It is ought to enhance sturdiness in most cases.
  3. Whereas typical concrete is consolidated by vibration, shotcrete is consolidated by the impact of a high-velocity jet bashing on the surface.
  4. This method not only increases the cement content due to rebound but also brings about completely dissimilar air-void systems affecting the sturdiness of shotcrete.
  5. The application procedures have a greater effect on the in-place properties of shotcrete than the mix proportions.
  6. Shotcrete specimens usually sawed from test panels of about one-meter square and 75 millimetres dense made by gunning out plywood.
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Applications of Shotcrete:

  1. Shotcrete is widely employed in different construction such as skinny overhead vertical or horizontal surface, notably the curved or folded sections, canal, buildings, marine structures, bridges, reservoir, and tunnel lining.
  2. It is additionally employed in tunnels, canals, reservoirs, swimming pools, water retaining structures, and pre-stressed tanks.
  3. Shotcrete has successfully been utilised in the stabilisation of rock slopes, underground excavations and temporary protection of freshly excavated rock surfaces.
  4. It may be a utility for protection against long-term corrosion of pilling, coal bunker, oil tanks, steel building frames, and other structures, renovation of old buildings and fire vandalised structures as well as in encasing steel to form the structure water-resistant.
  5. These are developed for high-temperature applications, like the refractory lining of kilns, chimneys, furnaces, etc.
  6. They are also used for waterproofing walls.
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Advantages of Shotcrete:

  1. The shotcrete can be applied by a nozzle from a secured haughtiness. It requires no vibration or compaction after placement since it is blown into place under pressure.
  2. More economical than prosaic concrete and requires less formwork. It is a reasonable thanks to build concrete in curves and serpentine shapes that are arduous or unfeasible with traditional concrete forming, such as those required in tanks, domes, swimming pools, and skate parks.
  3. Eximious bonding in nature which makes the concrete layers terribly robust.
  4. Among the benefits, it does not need a tortuous system of forms just like the more amicable poured-in-place concrete, since it is applied as a stiff paste and is solely a one-sided type, or none the last bit if it is applied over compacted soil.
  5. It can be used with steel reinforcing bars, welded wire reinforcing mesh, fibre reinforcement mixed with the concrete, or with no reinforcement.
  6. It has identical non-combustible and fire-resistant qualities as concrete that has been formed and poured in a prosaic manner.
  7. It minimises man-power.
  8. Helps to manage cement-water ratio.
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Disadvantages of Shotcrete.

  1. The primary pitfall of shotcrete compared to slooshed concrete is the bulk of your time that it takes when utilised for Brobdingnagian foundations, structural piers, and other structures with giant cross-sections, in juxtaposition to using prosaic forms for these giant structures.
  2. Another disadvantage is the dusting drawback.
  3. Two common issues when applying shotcrete are gravel within the concrete concoction that is too colossal, which hinders with the spraying of the concrete; and ready-mixed concrete that is too wet so that it does not adhere well to vertical and overhead surfaces.
  4. Production cost is incredibly high.
  5. Much concrete is squandered in comparison to prosaic concrete.
  6. High skilled manpower needed to perform the work.
  7. The procedure is sophisticated to some extent.
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Shotcrete

What Is Shotcrete?

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Shotcrete Concrete

Shotcrete Technology

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Advantages of Shotcrete

Disadvantages of Shotcrete

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Application of Shotcrete

Uses of Shotcrete

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What Is Shotcreting?

How Strong Is Shotcrete?

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Shotcrete Cost

What Do You Need for Shotcrete?

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Is Shotcrete Better Than Gunite?

Is Shotcrete Stronger Than Concrete?

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Is Shotcrete Stronger Than Gunite?

What Is Application of Shotcrete How It Is Done?

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Which Is More Expensive Gunite or Shotcrete?

What Is the Compressive Strength of Shotcrete?

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How Much Does Shotcrete Cost?

How Thick Can Shotcrete Be Applied?

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Is Shotcrete More Expensive Than Gunite?

How Long Does Shotcrete Need to Cure?

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How Many Types of Shotcrete Are There?

What Is the Difference Between Shotcrete and Concrete?

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What Is the Difference Between Gunite and Shotcrete?

Why Is Shotcrete Used?

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Where Is Shotcrete Used?

What Is the Shotcrete Concrete?

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What Is the Purpose of Shotcrete?

How Shotcrete Is Done?

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What Are the Advantages of Using Shotcrete in Repair?

  • Excellent bonding in nature makes the concrete layers very strong.
  • It is more economical than conventional concrete and requires less formwork.
  • The Concrete can be applied by a nozzle from a safe distance.
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Types of Shotcrete

Shotcrete Process

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Shotcrete Construction

Shotcrete Concrete Mix Ratio

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How Does Shotcrete Work?

Shotcrete Vs Concrete

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Shotcrete Uses

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