What Is Grouting | Types of Grouting | Advantage of Grouting | Types of Grout for Ceramic Tile

What Is Grouting?

Advantages of Grouting Include:

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  1. This can be done on almost any ground condition.
  2. It does not induce vibration and can be controlled to avoid structural damage.
  3. Improvement in-ground structures can be measured.
  4. Very useful for limited space and low headroom applications.
  5. Used for slab jacking that lifts or levels the deformed foundation.
  6. It can be installed adjacent to existing walls.
  7. Can be used to control seepage, groundwater flow, and hazardous waste materials Process and its types.
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Types of Materials Are Used for Grouting:

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  1. Cement Grouting: Cement Grouting is the injection under pressure of grouting cement or grout to fill voids or fractures in the soil, rock unit or concrete structure. Cement Grouting is a process by which cement is injected under pressure to fill fractures and voids in concrete structures.
  2. Chemical Grouting: Chemical grouting transforms granular soils into sandstone-like masses by filling the voids with a low viscosity, non-particulate grout. The chemical grout is injected under pressure through the ports. The grout permeates the soil and hardens, creating a sandstone-like mass.
  3. Bentonite Grouting: Bentonite Grout is a specially formulated sodium bentonite. It can be used for drilled hole abandonment, water well grout, sealing monitoring well casing or as a geothermal grout.
  4. Resin Grouting: Traditional grout is made from a cement based mix. It's not waterproof and actually absorbs water when it becomes wet. It also absorbs stains easily, as anyone who has scrubbed grout will attest to. Epoxy grout on the other hand, is made of epoxy resins combined with a filler powder.
  5. Bituminous Grouting: Hot Bitumen Grouting is a special type of grouting where melted bitumen is used as grouting material. When hot bitumen is injected into medium saturated with water, it cools quickly at the interface, and turns from its fluid state to a highly viscous, tenaciously sticky, elasto-plastic state.
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Type of Grouting

1. G1 Grouting

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2. G2 Grouting

Experiment of Grouting

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  • Joints for grouting bearings, machine foundations, column joints in precast construction, etc.
  • For grout anchors in concrete
  • To grout cavities, gaps, and in concrete Usage
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Characteristics of Grouting

  • Non-corrosive
  • Not flammable, non-toxic
  • Shrinkage compensated
  • Process and its Specification
  • Substrate preparation
  • Able Adjustable Fixture
  • Very good flow characteristics
  • Excellent Bond to Concrete
  • No segment or bleeding
  • High final strengths
  • Easy to use (ready to mix powder)
  • Easy to mix, only add water
  • Initial expansion by gas generation
  • Impact and vibration resistant
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Mixture of Grouting

  • For flowable: water : powder = 0.14 to 0.16 by weight (4.2 L to 4.8 liters of water per 30 kg bag).
  • For Por able: Water : powder = 0.12 to 0.14 by weight (3.6 L to 4.2 liters of water per 30 kg bag).
  • Mixing Time: - Minimum 3 minutes
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Mixing Tools of Grouting

  • Mix the grout powder in the correct proportions with water with a low speed (maximum 500 rpm) electric drill so as not to put too much air.
  • Pour about 80 to 90% of the required water into the mixing drum, and then add the balance water.
  • Depending on the desired stability and flow properties, the mixing ratio can be adjusted. Do not use a solid tilt mixer.
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Types of Grout for Ceramic Tile

  • Unsanded Grout:
  • Finely Sanded Grout:
  • Quarry TypeGrout:
  • Epoxy Grout:
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3. Quarry Type Grout

  • This is the same as finely sanded grout for ceramic tiles except that a coarser grade of sand is used.
  • The quarry-type grout is used for joints that are 3/8” wide to 1/2” wide such as those used with Saltillo tiles.
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4. Epoxy Grout

  • This consists of an epoxy resin and hardener.
  • Epoxy grout for ceramic tile is highly resistant to stains and chemicals and has a tremendous bonding strength.
  • It is ideal for countertops and other areas susceptible to stains.
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Methods of Grouting

Grouting

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Types of Grouting:

  1. Unsanded/Non-sanded Grout
  2. Sanded Grout.
  3. Epoxy Grout.
  4. Furan Grout.
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Epoxy Grout:

Application of Grouting

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  • Stopping major water inflows in mines, tunnels, parkades, dams and underground structures in general.
  • Soil and rock grouting.
  • Protective coatings, gels, mortars to protect steel, concrete reservoirs and floors against chemical attack (chemical plants, pharmaceutical industry, mills.
  • Environmental applications.
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Different Types of Grouting

  1. Unsanded grout : This is used for wall tiles where the grout joint is less than 1/8” wide.
  2. Finely sanded grout: This is used for floor tiles where the joints are 1/8” to 3/8” wide.
  3. Quarry-type grout: This is the same as finely sanded grout for ceramic til𝚎s except that a coarser grade of sand is used. The quarry-type grout is used for joints that are 3/8” wide to 1/2” wide such as those used with Saltillo tiles.
  4. Epoxy grout: This consists of an epoxy resin and hardener. Epoxy grout for ceramic til𝚎 is highly resistant to stains and chemicals and has a tremendous bonding strength. It is ideal for countertops and other areas susceptible to stains.
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Grouting Process

  1. Choose a Grout Color.
  2. Apply the Grout.
  3. Hold the Grout Float at a 90-Degree Angle.
  4. Wipe the Tile With a Damp Sponge.
  5. Use a Damp Cloth to Remove the Haze.
  6. Apply the Sealer.
  7. Caulk Along Baseboards and Walls.
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Cement Grouting Method

Grouting Material

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IS code for grouting

What Is Grouting in Construction?

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